The Ultimate Guide to Aluminium Door Installation: Tips and Tricks

Barry Building Securities Aluminum Security Door

Are you planning to upgrade your home’s security and aesthetics by installing aluminium doors? Well, you’ve made an excellent choice! Aluminium doors are known for their durability, sleek design, and resistance to corrosion. To ensure a successful aluminium door installation, you’ll need some essential tips and tricks. In this guide, we’ll cover everything you need to know, from selecting the right door to the final touches. 

Why Choose Aluminium Doors?

Aluminium doors offer numerous advantages, including:

Durability: Aluminium is highly resistant to corrosion, ensuring your doors will withstand the test of time.

Energy Efficiency: These doors can be fitted with thermal breaks, reducing heat transfer and helping to keep your space comfortable year-round.

Low Maintenance: Aluminium doors require minimal upkeep, saving you time and effort in the long run.

Sleek Design: Their sleek, modern appearance can enhance the overall aesthetics of your property.

Now, let’s move on to the key steps in aluminium door installation.

Step 1: Gather Your Tools and Materials

Before you begin, make sure you have all of the necessary tools and materials on hand.


Measuring tape





Gloves, safety glasses, and ear protection are all recommended.


Aluminium door and frame



Weather stripping


Step 2: Measure Twice, Cut Once

Accurate measurements are crucial for a successful aluminium door installation. Take precise measurements of the door opening, ensuring the frame will fit perfectly.

Step 3: Prepare the Door Frame

If you’re replacing an existing door, carefully remove it and any hardware attached to the frame.

Clear any debris or obstructions from the door frame.

Ensure the frame is square and level. If not, make the necessary adjustments.

Step 4: Install the Door

Attach the Hinges

Position the hinges on the door according to the manufacturer’s instructions.

Secure the hinges using screws.

Install the Door

With the help of a friend, lift the door into the frame.

Shims can be used to keep the door level and plumb.

Secure the door in place with screws.

Step 5: Weatherproofing

Apply weatherstripping around the door frame to seal any gaps.This step is essential for energy efficiency.

Depending on your climate, you may need to add insulation around the door frame to enhance thermal performance.

Final Adjustments and Testing

Make sure the door opens and closes smoothly by testing its functionality.

Adjust the latches and hinges as necessary.

Check for proper alignment and seal by running your hand along the door’s edges.

Types of Aluminium Doors: 

Aluminium doors come in a variety of styles, each designed to cater to different architectural preferences and functional needs. In this section, we’ll explore the various types of aluminium doors available in the market and help you understand which one suits your specific application and space.

Sliding Aluminium Doors

Suitability: Sliding aluminium doors are ideal for spaces with limited floor space or those that require a seamless transition between indoor and outdoor areas, such as patios, decks, and balconies.

Features: Sliding doors consist of two or more panels that slide horizontally on tracks. They provide unobstructed views and maximize natural light.


Space-saving design.

Smooth and effortless operation.

Versatile in both residential and commercial settings.

Hinged Aluminium Doors

Suitability: Hinged aluminium doors, often referred to as swing doors, are suitable for traditional or classic architectural styles and spaces with sufficient floor space to accommodate the door swing.

Features: Hinged doors swing open on hinges attached to one side of the door frame. 


Elegant and timeless appearance.

Easy to operate.

Can be customized with various handle and lock options.

Bi-Fold Aluminium Doors

Suitability: Bi-fold aluminium doors are perfect for creating expansive openings and connecting indoor and outdoor areas. They are popular for modern and contemporary designs.

Features: Bi-fold doors consist of multiple panels that fold and stack neatly to the side, creating a wide opening.


Panoramic views and abundant natural light.

Versatile configurations (e.g., fully open, partially open, or fully closed).

Space-efficient when folded.

French Aluminium Doors

Suitability: French doors, characterized by their glass panes and divided light design, are a timeless choice for both interior and exterior use. They suit spaces with a classic or romantic aesthetic.

Features: French doors typically consist of two hinged doors with glass panels, allowing light to filter through while maintaining a degree of separation.


Adds a touch of elegance and charm.

Enhances interior aesthetics.

Provides a classic look for exterior entrances.

Pivot Aluminium Doors

Suitability: Pivot doors are a bold and contemporary choice, suitable for modern architectural styles and spaces that demand a distinctive entrance.

Features: Pivot doors rotate on a pivot hinge, typically located near the centre of the door, allowing for a grand and dramatic entry.


Impressive and unique design.

Can be customized for large door sizes.

Creates a striking focal point.

Security Doors

Suitability: Aluminium security doors are essential for safety-conscious homeowners. They are suitable for both residential and commercial applications, especially in areas with security concerns.

Features: Security doors are reinforced with robust materials and locking systems to deter unauthorized entry.


Enhanced security and peace of mind.

Various levels of security options available.

Can be customized without sacrificing aesthetics.

Customized Aluminium Doors

Suitability: Customization allows you to create aluminium doors tailored to your unique preferences and space requirements.

Features: Custom aluminium doors offer endless design possibilities, allowing you to choose materials, finishes, colors, and hardware to match your vision.


Tailored to your specific needs.

Reflects your personal style and architectural vision.

Unlimited design flexibility.

The type of aluminium door you choose depends on your aesthetic preferences, available space, and intended application. Whether you seek a seamless indoor-outdoor transition, classic elegance, modern aesthetics, or enhanced security, there is an aluminium door type that’s perfect for your needs. Consider these options carefully to make an informed decision and transform your space with the right aluminium door.

Security Features for Aluminium Doors: 

Aluminium doors are known for their durability, but to ensure the safety and security of your property, it’s essential to consider additional security features. In this section, we’ll explore various security options available for aluminium doors, including multi-point locking systems, impact resistance, and security screens, along with their advantages and installation tips.

Multi-Point Locking Systems


Enhanced Security: Multi-point locking systems secure the door at multiple points along the frame, making it significantly harder for intruders to force the door open.

Even Distribution of Force: The force applied during a break-in attempt is distributed across multiple locking points, reducing the risk of the door giving way.

Peace of Mind: Knowing your door is equipped with a multi-point locking system provides peace of mind, especially when away from home.

Installation Tips:

Consult a professional installer for precise installation.

Ensure the lock complies with local building codes.

Regularly check and maintain the locking system to prevent malfunctions.

Impact Resistance


Protection Against Forced Entry: Impact-resistant glass or laminated glass is designed to withstand significant force, making it difficult for intruders to break through.

Safety in Storms: Impact-resistant doors offer added protection during severe weather events like hurricanes and storms.

Noise Reduction: These doors also provide sound insulation, enhancing the overall comfort of your space.

Installation Tips:

Consult with your supplier to ensure you select the appropriate impact-resistant glass for your region’s specific requirements.

Proper installation of impact-resistant glass is crucial. Ensure it’s installed according to manufacturer guidelines for maximum effectiveness.

Security Screens


Additional Layer of Protection: Security screens are installed over the door, creating a physical barrier against intruders.

Ventilation and Light: They allow fresh air and natural light to enter while maintaining security.

Insect Prevention: Security screens can also double as insect screens, keeping bugs out.

Installation Tips:

Professional Installation: It’s recommended to have security screens installed by a professional to ensure proper fit and functionality.

Regular Maintenance: Periodically inspect the screens for damage or wear and tear and replace them if needed.

Maintenance and Care for Aluminium Doors: Ensuring Longevity

Proper maintenance and care are essential to ensure the longevity and optimal performance of your aluminium doors. Here’s a comprehensive guide on how to care for your doors:

Aluminium doors are low-maintenance, but they still benefit from regular cleaning. Use a mild detergent and water to keep them looking pristine.


Lubricate hinges and locks annually with a silicone-based lubricant to ensure smooth operation.

Wipe Off Excess: Use a clean cloth or paper towels to wipe off any excess lubricant from the door’s surface. This prevents drips and helps maintain a clean appearance.

Weather proof Sealants

Inspect weather proof sealants around the door frame and replace them if cracked or deteriorated.

Proper sealing prevents drafts and moisture from entering your home.

Hardware Inspection

Check handles, locks, and other hardware for loose screws or damage. Tighten or replace components as needed.

Glass Maintenance

Clean glass regularly with a glass cleaner to maintain its clarity.

Check for cracks or damage and replace the glass if necessary.

By following these maintenance tips, you can ensure the longevity, security, and aesthetic appeal of your aluminium doors. 


Aluminium Door Installation is an investment that adds value to your property. Whether it’s for your home or business, the benefits of security, energy efficiency, and aesthetics are worth the effort. Barry Building Supplies, your trusted source for quality construction materials in Australia, can provide you with top-notch aluminium doors and expert advice for your installation needs. Make your property more secure and stylish with our aluminium doors today.


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